Tips for metal manufacturing
This resource contains important information for your workplace. Keep the information handy.
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Eat well
- Healthy foods provide energy to function and nutrients to help you stay well
- Eat plenty of fruit and vegetables every day
- Drink water regularly throughout the day
- Drink more if high temperature and/or heavy activity means you sweat a lot
- Take lunch breaks away from your work area. Your digestion works best when you are relaxed.
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Hydration
- Dehydration can make you fatigued, affect judgement, cause cramps, heat stress or heatstroke. Even low levels can cause problems
- Drink water regularly throughout the day. 1.5 to 2 litres is usual, but your fluid needs will vary depending upon your activity levels, temperature, humidity etc
- If you're sweating a lot you need replace extra fluids regularly
- Avoid overloading on coffee, tea and fizzy drinks they may make you lose water
- Urine should be 'light straw' coloured.
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Noise hazards
- Identify and report sources of excess noise
- Ensure noisy machinery is maintained regularly
- Always wear appropriate hearing protection when working, keep it in good condition and replace it when worn.
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Wear the right clothing
- Wear close fitting clothing; it is less likely to get caught in machinery
- Wear cotton or wool, natural fibres do not burn easily
- Wash your work clothes frequently to prevent skin irritation and rashes that may be caused by contact with dusts, oils, fuels, grease etc.
- Keep long hair tied back and avoid wearing rings, pendants and other jewellery that can get caught in machinery.
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Eye protection tips
Eye protection requirements will vary depending on the task being undertaken.
- Make sure safety glasses are in good condition and fitted with side shields
- Wear a face sheild and safety glasses when using tools with composite blades such as hand held grinders, in case the disc shatters
- Wear fully sealed goggles and a face shield when using chemicals
- Always wear a helmet when welding
- Wear UV protective safety glasses when assisting a welder.
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Compressed air tips
When using compressed air, be aware of the risks to yourself and others around you. When using compressed air:
- Always wear eye protection and hearing protection, a dust mask may also be required
- Never point an airline at yourself or another person
- Never use it to clean or dry clothing while it is being worn
- Use safety clips or wire joins together to ensure hoses and fittings don’t fly apart
- Never use in the vicinity of hot work
- Always relieve the pressure before disconnecting tools or hoses from the system.
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Ladder safety check
Ladders should comply with AS/NZS 1892 and should be labelled as such. It only takes a few minutes to check a ladder before you use it.
- Check that the stiles (sides) and rungs (steps) are in a good condition, not bent, damaged or loose and all rungs are in. Problems with stiles or rungs can easily cause the ladder to collapse
- Ensure the feet are not missing, worn or damaged or the ladder may slip
- Ensure locking devices on step or extension ladders are in a good condition and firmly fixed
- Check all rivets, welds, bolts etc that hold ladder together are in good condition / tightly secured.
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First aid for injuries: Part A
FIRST TWO DAYS - USE R.I.C.E.D. REST: To limit further damage, avoid moving the injured part as much as possible. ICE: Put ice in a damp towel and place on the injured part for 20 minutes. Do this every two hours for the first 48 hours after injury. COMPRESSION: Bandage the injured part between ice treatments. ELEVATION: Keep the injured part raised as much as possible. DIAGNOSIS: If pain or swelling isn't significantly less after 48 hrs seek professional medical help.
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First aid for injuries: Part B
FIRST THREE DAYS - AVOID H.A.R.M.
HEAT: Avoid hot baths and showers, saunas, hot water bottles, heat packs and liniments. ALCOHOL: Alcohol increases bleeding and swelling at the injury site and delays healing. RUNNING: Don't exercise the injured part for 72 hours unless approved by a medical professional. MASSAGE: Massaging an injury in the first 72 hours can slow down recovery.
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Red flags: Part A
SEEK MEDICAL ADVICE IF YOU HAVE:
- Severe, unremitting night-time pain
- Severe burning pain with associated pins and needles
- Significant loss of weight over a period of weeks to months
- Significant trauma (e.g. fall from a height, motor vehicle accident, crush, etc.)
- Feeling systematically unwell – e.g. with fevers, night sweats, flu-like symptoms.
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Red flags: Part B
SEEK MEDICAL ADVICE IF YOU HAVE:
- Obvious swelling or lump/s
- Redness – especially around joint/s
- Several different joints being affected at the same time
- Skin rash associated with joint pains
- Significant visible bruising in the affected area
- Paralysis or significant loss of function of the limb or part of the limb.
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