ACC

Tips for metal manufacturing

This resource contains important information for your workplace. Keep the information handy.

Stretch - front of forearm
stretch
  • Relax shoulders and with elbow bent, bend wrist back so palm faces forward
  • Hold hand and gently straighten elbow stretching fingers back and down.
Stretch - back of forearm
stretch
  • Relax shoulders, elbows bent, use one hand to bend the other wrist, palm facing down
  • Hold hand and gently straighten elbow, stretching fingers back and down
  • Repeat other side.

 

Stretch - triceps
stretch
  • Sit tall, reach for the ceiling
  • Take one hand down back, with the palm flat
  • Use other hand to gently pull elbow in to increase the stretch.
Stretching instructions
  • Stretch every hour - move in opposite direction to your work positions
  • Stretch 2-3 times each side
  • Move gently into stretch and hold for 10-15 seconds
  • Breathe out slowly with each stretch, let go gently
  • Make sure you only feel the stretch in the highlighted area
  • After static work any action is good – swing arms, move hips, ‘wriggle’
  • Aim to do all stretches at least daily to maintain flexibility.
Stretch - chest
stretch
  • Interlink hands behind back
  • Draw shoulder blades down and back
  • Lift hands away from the body to feel the stretch at the front of the chest.
Stretch - trunk
stretch
  • Stand with feet hip-width apart
  • Reach up, clasp wrist
  • Breathe in, as you breathe out lean sideways.
Stretch - hamstring
stretch
  • Stand with one heel on a stable surface, knees slightly bent
  • Bend forwards gently
  • Keep head up and bottom out/back.
Stretch - buttock
stretch
  • Stand tall on one leg
  • Pull opposite knee up towards chest keeping an upright position.
Stretch - front thigh
stretch
  • Using support, stand on one leg
  • Keep knees side-by-side, bring heel towards your buttock
  • Try to keep your back straight.
Stretch - back extension standing
stretch
  • Stand with feet hip-width apart, leaning on a stable surface.
  • Curve backwards to stretch back into extension.
Stretch - semi squat
stretch
  • Stand with feet hip-width apart, shoulders relaxed
  • Bend knees, head up, bottom out
  • Aim to keep knees over your toes
  • Hold 3 -5 seconds, repeat 10 times.
ACC

Tips for metal manufacturing

This resource contains important information for your workplace. Keep the information handy.

Eat well
  • Healthy foods provide energy to function and nutrients to help you stay well
  • Eat plenty of fruit and vegetables every day
  • Drink water regularly throughout the day
  • Drink more if high temperature and/or heavy activity means you sweat a lot
  • Take lunch breaks away from your work area. Your digestion works best when you are relaxed.
Hydration
  • Dehydration can make you fatigued, affect judgement, cause cramps, heat stress or heatstroke. Even low levels can cause problems
  • Drink water regularly throughout the day. 1.5 to 2 litres is usual, but your fluid needs will vary depending upon your activity levels, temperature, humidity etc
  • If you're sweating a lot you need replace extra fluids regularly
  • Avoid overloading on coffee, tea and fizzy drinks they may make you lose water
  • Urine should be 'light straw' coloured.
    Noise hazards
    • Identify and report sources of excess noise
    • Ensure noisy machinery is maintained regularly
    • Always wear appropriate hearing protection when working, keep it in good condition and replace it when worn.
    Wear the right clothing
    • Wear close fitting clothing; it is less likely to get caught in machinery
    • Wear cotton or wool, natural fibres do not burn easily
    • Wash your work clothes frequently to prevent skin irritation and rashes that may be caused by contact with dusts, oils, fuels, grease etc.
    • Keep long hair tied back and avoid wearing rings, pendants and other jewellery that can get caught in machinery.
    Eye protection tips

    Eye protection requirements will vary depending on the task being undertaken.

    • Make sure safety glasses are in good condition and fitted with side shields
    • Wear a face sheild and safety glasses when using tools with composite blades such as hand held grinders, in case the disc shatters
    • Wear fully sealed goggles and a face shield when using chemicals 
    • Always wear a helmet when welding
    • Wear UV protective safety glasses when assisting a welder.
    Compressed air tips

    When using compressed air, be aware of the risks to yourself and others around you. When using compressed air:

    • Always wear eye protection and hearing protection, a dust mask may also be required
    • Never point an airline at yourself or another person
    • Never use it to clean or dry clothing while it is being worn
    • Use safety clips or wire joins together to ensure hoses and fittings don’t fly apart
    • Never use in the vicinity of hot work
    • Always relieve the pressure before disconnecting tools or hoses from the system.
    Ladder safety check

    Ladders should comply with AS/NZS 1892 and should be labelled as such. It only takes a few minutes to check a ladder before you use it.

    • Check that the stiles (sides) and rungs (steps) are in a good condition, not bent, damaged or loose and all rungs are in. Problems with stiles or rungs can easily cause the ladder to collapse
    • Ensure the feet are not missing, worn or damaged or the ladder may slip
    • Ensure locking devices on step or extension ladders are in a good condition and firmly fixed
    • Check all rivets, welds, bolts etc that hold ladder together are in good condition / tightly secured.
    First aid for injuries: Part A

    FIRST TWO DAYS - USE R.I.C.E.D.
    REST:
    To limit further damage, avoid moving the injured part as much as possible.
    ICE: Put ice in a damp towel and place on the injured part for 20 minutes. Do this every two hours for the first 48 hours after injury.
    COMPRESSION: Bandage the injured part between ice treatments.
    ELEVATION: Keep the injured part raised as much as possible.
    DIAGNOSIS: If pain or swelling isn't significantly less after 48 hrs seek professional medical help.

    First aid for injuries: Part B

    FIRST THREE DAYS - AVOID H.A.R.M.

    HEAT:
    Avoid hot baths and showers, saunas, hot water bottles, heat packs and liniments.
    ALCOHOL: Alcohol increases bleeding and swelling at the injury site and delays healing.
    RUNNING: Don't exercise the injured part for 72 hours unless approved by a medical professional.
    MASSAGE: Massaging an injury in the first 72 hours can slow down recovery.

     

    Red flags: Part A

    SEEK MEDICAL ADVICE IF YOU HAVE:

    • Severe, unremitting night-time pain
    • Severe burning pain with associated pins and needles
    • Significant loss of weight over a period of weeks to months
    • Significant trauma (e.g. fall from a height, motor vehicle accident, crush, etc.)
    • Feeling systematically unwell – e.g. with fevers, night sweats, flu-like symptoms.
    Red flags: Part B

    SEEK MEDICAL ADVICE IF YOU HAVE:

    • Obvious swelling or lump/s
    • Redness – especially around joint/s
    • Several different joints being affected at the same time
    • Skin rash associated with joint pains
    • Significant visible bruising in the affected area
    • Paralysis or significant loss of function of the limb or part of the limb.